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PVI 3800TL
PVI 5200TL
PVI 6600TL
PVI 7600TL
Installation and Operation Manual
Revision B
DOCR 070366-B
©2014, Solectria Renewables LLC
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Résumé du contenu

Page 1 - PVI 7600TL

PVI 3800TLPVI 5200TLPVI 6600TLPVI 7600TLInstallation and Operation ManualRevision BDOCR 070366-B©2014, Solectria Renewables LLC

Page 2

9DOCR 070366-B• Avant de connecter l’onduleur solaire Solectria au réseau de distribution du courant alternatif (CA), une autorisation doit être obte

Page 3 - Table of Contents

10 DOCR 070366-BWith this device you have acquired an inverter for connection of a photovoltaic system to the grid. This inverter is characterized by

Page 4 - 7 Settings 57

11DOCR 070366-B2.2 Data monitoring and communicationThe integrated data display, processing and communication of the device enables easy operation of

Page 5

12 DOCR 070366-BThe inverter can be operated in ambient temperatures between -13°F to 158°F (-25°C to +70°C). The following diagram illustrates how th

Page 6

13DOCR 070366-BThe best efciency of the inverter is obtained at input voltages > 320Vdc for 208Vac grid, and input voltages > 380Vdc for 240Vac

Page 7 - SAVE THESE INSTRUCTIONS

14 DOCR 070366-B(1) Inverter Enclosure(2) LED Indicators(3) LCD(4) Keypad(5) Mounting Bracket(6) Lockable DC Disconnect(7) Wiring Box Cover(8) Wiring

Page 8 - INFORMATION!

15DOCR 070366-BA further description of the equipment features:(1) Inverter Enclosure - This section is sealed at the factory and there are no user-se

Page 9

16 DOCR 070366-B2.8 Inverter Nameplate and Safety LabelsFigure 8: Nameplate Label locationThe nameplate label is shown in gure 8.The inverter serial

Page 10

17DOCR 070366-BFigure 9: Location of Caution LabelsThe warning label located in the wiring box enclosure as shown above indicates that there are multi

Page 11 - 2 Introduction

18 DOCR 070366-BFigure 10: Dimensions of PVI 3800TL inverterFigure 11: Dimensions of PVI 5200TL, PVI 6600TL and PVI 7600TL inverters

Page 12 - 6600TL and PVI 7600TL

1DOCR 070366-BThis manual is subject to change. Please check our website at http://www.solren.com/products-and-services/documentation/ for the most re

Page 13

19DOCR 070366-B(2)(5)(7)(3)(4)(1) String Fuse Holders(2) RS-485 communication ports(3) PV Positive Terminals(4) PV Negative Terminals(6)(5) Grounding

Page 14

20 DOCR 070366-BRead all of these instructions, cautions, and warnings for the Solec-tria PVI inverter and associated PV array documentation.Installat

Page 15

21DOCR 070366-BNo user serviceable parts are contained in the inverter. Do not attempt to open or repair the inverter. The inverter is factory sealed

Page 16

22 DOCR 070366-B3.3 Mounting the inverterPlease make sure the inverter is installed vertically.Figure 13: Inverter clearances The National Electric

Page 17

23DOCR 070366-BFigure 14: Dimensional drawing of the mounting plate1. Mount the mounting plate to the wall with at least 4 screws and anchors (Ø 1/4“

Page 18 - DOCR 070366-B

24 DOCR 070366-B1. Using the mounting bracket as a template, mark four screw holes onto the wall. For 16 in. (40.6 cm) on center stud mounting, us

Page 19 - Figure 11: Dimensions of PVI

25DOCR 070366-B4 Electrical connectionsRead all of the instructions, cautions, and warnings for the Solectria PVI inverter and associated PV array do

Page 20

26 DOCR 070366-B4.2 Utility AC voltage The Solectria PVI Inverters must never be connected to a 120 Vac utility service. NEC 690.64(b)(1) requires t

Page 21 - 3 Installation

27DOCR 070366-BGridCongurationsNOTAllowed:Figure 21: 480V Delta AC Grid Figure 22: 480V/277V WYE AC GridFigure 18: 208V/120V WYE AC GridFigure

Page 22 - AVERTISSEMENT!

28 DOCR 070366-BInverter model Maximum AC branch protectionPVI 3800TL2-pole, 20 A 208/240 VacPVI 5200TL2-pole, 40 A 208/240 VacPVI 6600TL2-pole, 40 A

Page 23

2 DOCR 070366-BTable of Contents1 General safety instructions 61.1 Safety symbols and terminology definitions 71.2 Safety instructions 82 Intro

Page 24

29DOCR 070366-BIf string sizing is done manually, follow the temperature multiplica-tion factors given in NEC 690.7 table or the PV module manufactu-r

Page 25

30 DOCR 070366-BBAFigure 23: PVI 3800TL Inverter electrical diagramBACFigure 24: PVI 5200TL, PVI 6600TL and PVI 7600TL Inverter electrical diagramD

Page 26 - 4 Electrical connections

31DOCR 070366-BPOWER IS FED FROM MORE THAN ONE SOURCE, MORE THAN ONE LIVE CIRCUIT EXISTS. Please see diagram above.WARNING!AVERTISSEMENT!Ensure no liv

Page 27 - PRUDENCE!

32 DOCR 070366-B4.8.3 Wiring box conduit openingsFigure 26: Wiring box conduit opening locationsConduit openings are provided for 1 inch and ½ inch c

Page 28

33DOCR 070366-BFigure 28: Conduit installation and wiring routingConduit ttings need to be water tight with either a NEMA 4, 4X, 6, or 6X rating.Once

Page 29

34 DOCR 070366-BThe PV Array positive or negative leads must not be connected to ground.All screw terminals accept solid or stranded copper 14 – 6 AWG

Page 30

35DOCR 070366-BFigure 29: PVI Wiring box - PV input connections -+ABABPV Positive TerminalsPV Negative Terminals+-ACB DPVI 3800TL wiring box diagramPV

Page 31 - 30 DOCR 070366-B

36 DOCR 070366-B1. Verify that the exposed wires are at least 6 inches in length to provide adequate strain relief and wire end strip length. Secure

Page 32

37DOCR 070366-B4.8.5.1 PV string fuse information and calculating string fuse sizeThe PVI 3800TL, PVI 5200TL, PVI 6600TL, and PVI 7600TL inverters ar

Page 33

38 DOCR 070366-BIt is worth noting that for this example we calculated the minimum series fuse rating. However, it may be appropriate to use the suppl

Page 34

3DOCR 070366-B5 Commissioning the PV system 455.1 Status LEDs 465.2 Display and keypad 465.2.1 Components 465.2.2 Display layout 475.2.3 Ke

Page 35 - INFORMATIONS!

39DOCR 070366-BNote: Refer to Figure 31 for String Fuse Locations.1. Verify the absense of DC current in each string with a DC clamp meter.2. Grip

Page 36

40 DOCR 070366-B0.5 inchConduit ttings need to be water tight with either a NEMA 4, 4X, 6, or 6X rating.Once conduit and ttings are installed, route

Page 37 - = 8 String Fuse Holders

41DOCR 070366-BPVI 3800TLPercentage of voltage loss with 208 V AC and 240 V AC service. The load used in the calculation is the max. continuous AC cur

Page 38

42 DOCR 070366-BFigure 35: Wiring box AC assembly – terminal labelingStranded copper wire should be checked for all strands inside the terminal openin

Page 39

43DOCR 070366-BStranded copper wire should be checked for all strands inside the terminal opening.If a neutral wire connection is required for the con

Page 40

44 DOCR 070366-BonoffRS485-2 RS485-1Figure 37: RS-485 Termination JumperThe Termination Jumper is shown in the diagram on the left. To enable termina

Page 41 - 6 inches

45DOCR 070366-B5 Commissioning the PV systemRead all of these instructions, cautions, and warnings for the Solectria PVI inverter and associated PV

Page 42 - Percent of voltage loss

46 DOCR 070366-BNOTICE!AVIS!WARNING!AVERTISSEMENT!Verify that the dedicated 2-pole 240 Vac / 208 Vac circuit breaker in the building electrical servic

Page 43

47DOCR 070366-B5.2.3 KeypadSymbol UseESC• Exit the current menu• Cancel the setting of a value• Move upwards in a menu• Set a value (increase the

Page 44

48 DOCR 070366-B5.5 Standard initial commissioning5.5.2 Detailed description of the commissioning steps5.4 Inverter turn-off procedure1. Turn off

Page 45 - RS-485 data format

4 DOCR 070366-B8.1.2 Factors influencing the operating state 668.1.3 Display of the actual operating state 678.2 Event log 688.2.1 Overview 68

Page 46

49DOCR 070366-B->-------------------ContinueGrid: US 208 D------------------- Grid Selection4. Select Continue and press the key. → The

Page 47 - Format

50 DOCR 070366-BYou can set parameters in several menus. The keys are used to change parameter values.The key increases the value of the parameter.T

Page 48

51DOCR 070366-BKeys Action Result 6. Use the keys to set the month.->-> Time: 13:10:20pm Date: 18/07/2013110 Date and time F

Page 49 - Grid Selection

52 DOCR 070366-B6 Production InformationNOTICE!AVIS!All energy production information is provided for informative pur-poses only. An accurate externa

Page 50

53DOCR 070366-B6.2 Current DataThe current data values are provided in the menu 410 Current data.Access – Access the menu by navigating to Main men

Page 51

54 DOCR 070366-BSub-menu Contents and example display41A Date and time Shows the current date and time.Use the 110 Date and time menu to set the value

Page 52

55DOCR 070366-B-> Day: 10.10.12 Day: 10.10.12490 History Day: 10.10.12Sub-menu Contents421 Day stat. AC Statistics for: total energy, runt

Page 53 - 400 Production Info

56 DOCR 070366-BSub-menu Contents423 Day stat. ISO Statistics for: maximum/minimum insulation resistances433 Week stat. ISO443 Month stat. ISO453 Year

Page 54

57DOCR 070366-B->YesNo------------------- Reset day stat. → A conrmation message is displayed. Press Enter Successful Reset day s

Page 55

58 DOCR 070366-B7.2.1 Date and timeMenu 110 Date and timeMenu access Main menu > Install settings > Date and timeExample display-> Time:

Page 56

5DOCR 070366-B1. PVI inverter output power vs ambient temperature curve 122. PVI 3800TL DC input Voltage Range 123. PVI 5200TL/PVI 6600TL/PVI 760

Page 57

59DOCR 070366-B7.2.3 ContrastMenu 120 Display settingsMenu access Main menu > Install settings > Display settingsExample displayCongurablepar

Page 58 - 7 Settings

60 DOCR 070366-B The key consists of 11 numbers and letters.2. The Solectria Support Team will provide you with the four digit PIN.3. When you hav

Page 59

61DOCR 070366-BCongurableparametersDisplay text Designation DescriptionIDRS-485 ID 1...255Baud rateBaud rate2400 | 4800 | 9600 | 19200 | 38400, the

Page 60 - 132 Grid change

62 DOCR 070366-BMenu 210 ShadingMenu access Main menu > Options > ShadingExample display7.4.1 ShadingDescriptionThe “Shading“ option is an exte

Page 61

63DOCR 070366-B7.4.2 AFCI settingIf the AFCI setting is changed, a completely new commissioning process will need to be started, see “5. Commissionin

Page 62

64 DOCR 070366-B7.4.3 AFCI self testDescriptionThe “AFCI Self Test” is a manual test function. When “enabled,”a self test of the arc detection functi

Page 63

65DOCR 070366-B3. Select “Yes“ and press the button.4. Press the button. The display page will go back. The inverter will start up.DescriptionA s

Page 64

66 DOCR 070366-B8 Diagnosis and maintenanceOperating stateAssociatedinuencingfactorsGrid feed-inNormal operationNo factors are present that limit

Page 65

67DOCR 070366-BInsulation and grounding failuresInsulation and grounding failures are logged and displayed when this failure occurs. When an insulatio

Page 66

68 DOCR 070366-B8.2 Event logMenu 480 Event journalMenu access Main menu > Production info> Event journalExample display->Change eventsExte

Page 67 - 8 Diagnosis and maintenance

6 DOCR 070366-BThis manual contains important instructions for Solectria models PVI 3800TL, PVI 5200TL, PVI 6600TL and PVI 7600TL that should be follo

Page 68

69DOCR 070366-BMenu 482 Change events2nd line Date and time when the external event occurred.Source of the change:D: DisplayE: External (RS-485)S: Sys

Page 69

70 DOCR 070366-B8.3 Troubleshooting and correctionExternal eventsDay: 0Wh411 Current overviewNow: -WInsulationDay:

Page 70 - 18.06.13 17:29:56 D

71DOCR 070366-BBeginL1 Islanding481 External events18.06.2013 17:29:56 Alternatively, you can also directly open the 483 External events menu via the

Page 71

72 DOCR 070366-B8.3.2 Internal failuresWarning 123Day: _Wh411 Current dataL1 _WFailure 351Day:

Page 72 - 18.06.2013 17:29:56

73DOCR 070366-B8.3.3 Other LED and display messages8.4 Displaying grid settingsMenu 131 View grid setupMenu access Main menu > Install settings &

Page 73

74 DOCR 070366-B8.5 Internal logMenu 620 Internal logMenu access Main menu > Diagnostic&Alarm > Internal logExample display 126 12712.04.12

Page 74 - 131 View grid setup

75DOCR 070366-BNOTICE!AVIS!The inverter contains no components that are user serviceable.10 Removal, transport, storage, disposalDanger of death or s

Page 75 - 620 Internal log

76 DOCR 070366-B11 Technical dataINPUT (DC) PVI 3800TL PVI 5200TL PVI 6600TL PVI 7600TLMax. recom-mended PV power4580 WP6200 WP8000 WP9100 WPMax. Sys

Page 76

77DOCR 070366-BGENERALSPECIFICATIONPVI 3800TL PVI 5200TL PVI 6600TL PVI 7600TLMax efficiency 98.0%CEC efficiency97.5% @ 208V /97.5% @ 240VOperatingtem

Page 77 - 11 Technical data

78 DOCR 070366-BSTANDARDS / DIRECTIVESPVI 3800TL PVI 5200TL PVI 6600TL PVI 7600TLElectronics protection ratingNEMA 4, IEC 60068-2-11 (Salt mist)Safet

Page 78

7DOCR 070366-B1.1 SafetysymbolsandterminologydenitionsDANGER indicates a hazardous situation which, if not avoided, will result in death or seri

Page 79 - ±1 V (L-L)

79DOCR 070366-BSOLECTRIA RENEWABLES, LLC. string inverters, Model PVI 3800TL, PVI 5200TL, PVI 6600TL and PVI 7600TL.This device complies with Part 15

Page 80

80 DOCR 070366-B12 AppendixFunction /CharacteristicShort description Menu Manual chapterOptions200 Options “7.4 Options settings”ShadingFor setting u

Page 81 - 12 Appendix

81DOCR 070366-BRS-485 cableRS-485 connection cableCable for connecting inverters12.2 Order numbersPlease contact Solectria for available options.12.3

Page 82 - Go to menu

82 DOCR 070366-B12.3.2 Installation settings (100)100 Installation Explanation130 Grid selectionDisplay the grid settings, change the grid140 RS-485C

Page 83

83DOCR 070366-B12.3.3 Shading (210)ModeExplanationDisableMonitoring is deactivated.HighHigh shading, time cycle: 0.5 hoursMediumMedium shading, time

Page 84

84 DOCR 070366-B411 Current overviewExplanationNow: 200WCurrent active powerDay: 2000WhEnergy production current dayNormal operationCurrent status mes

Page 85

85DOCR 070366-B420 Day statisticsExplanation421 Day statistics ACAC = AC side422 Day statistics DCDC = DC side423 Day statistics ISOISO = Insulation43

Page 86

86 DOCR 070366-B491 DayExplanationEnergy: ---WhEnergyRuntime: -:--hRuntimeRevenue: ---USDRevenueL1 Imax: -.--AMaximum currentL1 Pmax: ---WMaximum acti

Page 87

87DOCR 070366-B423 Day statistics ISOExplanationR ISO max: ---kΩMax. insulation resistanceR ISO min: ---kΩMin. insulation resistance433 Week statistic

Page 88

88 DOCR 070366-B12.3.7 Standard menu (800)800 Standard menuExplanationMenu number:Number of the menu that is to be displayed as the standard menu.

Page 89

8 DOCR 070366-BHot surfaceSurface chaudeEquipment grounding conductor (PE)(PE) Équipement conducteur de terreWait for a prescribed amount of time befo

Page 90 - 13 Glossary

89DOCR 070366-BACAbbreviation for “Alternating Current”.AHJAbbreviation for “Authority Having Jurisdiction” (electrical inspector).Basic InsulationIns

Page 91

90 DOCR 070366-BMPPThe Maximum Power Point is the point on the current-voltage (I-V) curve of an array or string, where the product of current and vol

Page 92 - 14 Certicates

91DOCR 070366-B14 CerticatesPlease check our web site for the most recent certicates at: http:// www.solren.com/products-and-services/grid-tied-so

Page 94 - Certificate of Compliance

93DOCR 070366-BDQD 507 Rev. 2012-05-22Certificate of ComplianceCertificate: 2716237 Master Contract: 260655Project: 2716237 Date Issued: April 2, 2

Page 95 - 978-683-9700

94 DOCR 070366-B15 WarrentyThe current warranty and RMA statement for the product is available on line at http://www.solectria.com/warranties/Inverte

Page 96 - March 15, 2014

Solectria Renewables LLC360 Merrimack StreetBuilding 9, 2nd floorLawrence, Massachusetts 01843USATel: 978.683.9700Fax: 978.683.9702Sales/Gene

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